Designed for 100% inspection in high-volume manufacturing, the AMP 3100 non-contact metrology platform features a cutting-edge machine vision system, lasers, custom lighting, advanced robotics, defect detection capabilities, and flexible part-loading options.
With processing speeds exceeding four parts per second, the AMP 3100 metrology platform is a repeatable, high-speed solution offering consistent measurements equal to, or better than, gauge capabilities of Coordinate Measuring Machines (CMMs) and Optical Measuring Machines (OMMs), but with increased throughput to enable 100% measurement of your high-volume parts.
Specifications
The Defect Detection system quickly identifies defective or anomalous defects on complex surfaces using deep learning technology and advanced machine vision, helping manufacturers reduce costs and meet consumer quality expectations.
While traditional machine vision systems use rules-based algorithms and require precise defect definitions, deep learning software learns from images of good and bad parts, reducing the time needed to specify defects and respond to changing requirements.
The system uses custom lighting solutions and fixturing, and can be combined with advanced material handling to enable rapid surface defect detection and qualification.
Specifications (in current configuration)
We design and develop advanced, automated, non-contact metrology solutions that help ensure superior quality and maximize throughput.
We design and develop solutions that help optimize upstream processes, improve product quality, and avoid costly device recalls before products reach consumers.
We are recognized in the industry for delivering the most innovative solutions, incorporating process elements such as precision dispense, welding, and force sensing. All of our systems are characterized by precision and speed to enable high throughput and product quality.
Specifications
Non-contact 3D Gear Inspection System
ZeroTouch® ZTG-2580 is a non-contact gear inspection system that generates a 3D point cloud, providing manufacturers with real-time metrology and inspection data to optimize production processes and improve ROI.
A New Way to Inspect Gears
Using multiple laser triangulation sensors that acquire millions of data points per sensor, the ZeroTouch® ZTG-2580 gear inspection system performs 3D inspections of complex gear geometries and surface defects with speed, accuracy, and flexibility.
Features & Benefits
Specifications
Non-contact 3D Motor Inspection System
The ZeroTouch® traction motor inspection system is a non-contact motor inspection system that generates a 3D point cloud, providing manufacturers with real-time metrology and inspection data to optimize production processes, detect defects, and improve ROI.
ZeroTouch measured the entire part surface, generating a high-density, micron-level point cloud.
ZeroTouch executed the entire stator frame inspection plan in just 20 seconds versus the tactile methods, which took several minutes.
ZeroTouch executed the entire stator assembly inspection plan in a few minutes versus the tactile methods, which took several hours.
ZeroTouch measured all surfaces on all leads in 3D and identified weld defects too.
Specifications
Non-contact 3D Surface Profiling Sensor
The ZeroTouch® 1000 Series non-contact surface profiling sensor generates a 3D point cloud of micro-geometries and micro-structures with an extended scanning range in the Z axis up to 5mm.
Fast, Precise 3D Surface Measurements
The ZeroTouch® 1000 Series sensor evaluates several thousand surface profiles using advanced white-light interferometry technology to capture high-speed, precision data acquisition and real-time 3D surface roughness measurements. Using high-resolution cameras, the sensor provides highly significant results without the limits of tactile measuring systems.
Specifications
Non-contact 3D Surface Profiling Sensor
The ZeroTouch® 3000 Series non-contact surface profiling sensor generates a 3D point cloud of micro-geometries and micro-structures down to single atom layers.
Fast, Precise 3D Surface Measurements
The ZeroTouch® 3000 Series sensor evaluates several thousand surface profiles using advanced white-light interferometry technology to capture high-speed, precision data acquisition and real-time 3D surface roughness measurements. Using high-resolution cameras, the sensor provides highly significant results without the limits of tactile measuring systems.
Specifications
Non-contact 3D Surface Profiling Sensor
With a scanning range of 100µm, the ZeroTouch® ZTS-5000 Series non-contact surface profiling sensor system is optimized for nano structures and functional micro structures.
Fast, Precise 3D Surface Measurements
The ZeroTouch® 5000 Series sensor evaluates several thousand surface profiles using advanced white-light interferometry technology to capture high-speed, precision data acquisition and real-time 3D surface roughness measurements. Using high-resolution cameras, the sensor provides highly significant results without the limits of tactile measuring systems.
Specifications
Non-contact 3D Surface Profiling Sensor
A universal lab measurement system, the ZeroTouch® 7000 Series non-contact surface profiling sensor features up to four exchangeable objectives and automated objective recognition.
Fast, Precise 3D Surface Measurements
The ZeroTouch® 7000 Series sensor evaluates several thousand surface profiles using advanced white-light interferometry technology to capture high-speed, precision data acquisition and real-time 3D surface roughness measurements. Using high-resolution cameras, the sensor provides highly significant results without the limits of tactile measuring systems.
Specifications
Non-contact 3D Surface Profiling Sensor
Optimized for very high resolution surface profiling of cylindrical structures, the ZeroTouch® ZTS-9000 Series system can scan cylinders up to 200mm in depth.
Fast, Precise 3D Surface Measurements
The ZeroTouch® 9000 Series sensor evaluates several thousand surface profiles using advanced white-light interferometry technology to capture high-speed, precision data acquisition and real-time 3D surface roughness measurements. Using high-resolution cameras, the sensor provides highly significant results without the limits of tactile measuring systems.
Specifications